INTRODUCTION
The rapid emergence of antimicrobial resistance has challenged current susceptibility testing paradigms. Based on complexity and labor-intensiveness, gold standard reference susceptibility methodologies—manual broth macrodilution, manual broth microdilution (BMD), and agar dilution susceptibility testing—are not performed routinely, if ever, by hospital-based clinical laboratories. All require a large number of pipetting steps to create an antimicrobial doubling dilution series for MIC determination.
Therefore, hospital-based clinical laboratories make use of more facile alternative methods, including MIC testing with preformulated antimicrobial dilution panels or MIC surrogate methods. These methods generally work well for common bacterial pathogens and most antimicrobials available in these test formats. Disk diffusion or Etest strip (bioMérieux) testing may be used as a primary or supplementary method for select antimicrobials not available for panel testing methods.
However, during the past decade, there has been a dramatic emergence of multidrug-resistant
Enterobacteriaceae (
1). Limited therapeutic options remain to treat these multidrug-resistant pathogens. Thus, there is often a clinical need to test antimicrobials not available in premade panels or supplementary FDA-cleared methods. Colistin is a prime example of a drug that is effective against >85% of carbapenem-resistant
Enterobacteriaceae organisms (
2) but is not available in FDA-cleared susceptibility panels.
Therefore, there is a significant antimicrobial testing gap where current methodologies have not kept pace with the introduction of new drugs or increasing frequencies of antibiotic resistance. As a result, most hospital-based clinical microbiology laboratories must rely on reference laboratories to perform dilution-based reference testing for these critical, potentially lifesaving antimicrobials, a process that may delay the availability of susceptibility results by an additional 4 to 6 days. In the face of multidrug-resistant pathogens with unpredictable susceptibility profiles, such a delay is clearly unsatisfactory. Just as importantly, the inability to test newer agents at the site of care, and therefore to offer confidence in their efficacy in a timely manner, is likely to have a chilling effect on the use of new antimicrobials and their development.
Therefore, we explored the capability of HP D300 inkjet printing technology to dispense, directly from antimicrobial stock solutions into a 384-well plate, the 2-fold serial dilution antimicrobial quantities required for broth microdilution testing. After addition of bacteria and incubation, this high-capacity format was combined with plate absorbance readings and automated data analysis to determine MICs. As proof of principle, we verified the performance characteristics of this combined digital dispensing method (DDM) by testing representative clinical isolates of the
Enterobacteriaceae for susceptibility to ampicillin, cefazolin, ciprofloxacin, colistin, gentamicin, meropenem, and tetracycline and comparing the results to those of BMD testing (
3). Based on our findings, we believe that DDM will enable hospital-based clinical microbiology laboratories to perform at-will testing of nearly any antimicrobial and thereby help to address the antimicrobial testing gap.
DISCUSSION
Here we present verification data for a digital dispensing technology that enables the generation of custom microdilution antimicrobial susceptibility testing panels. Importantly, we found that this 384-well-format method performed almost identically to BMD testing for seven different types of antimicrobials tested against several
Enterobacteriaceae species. Specifically, precision EA (97.3%) and CA (98.2%) were well within the recommended >95% threshold suggested by Cumitech 31A (
7) and FDA guidance documents (
8). In addition, DDM testing demonstrated significantly less variation from the modal MIC during repeat measurements, suggesting enhanced reproducibility. For accuracy studies, the rates of EA, CA, VME, ME, and MinE were 94%, 96.6%, 0%, 0%, and 3.4%, respectively, i.e., within the recommended target value of >89.9% for CA and EA (
7,
10) and below the combined threshold of ≤3% for ME and VME and the combined threshold of ≤7% for minor and major errors (
7). Therefore, the precision and accuracy of DDM testing were verified by generally accepted criteria.
We also examined the performance of testing for each antimicrobial individually to identify issues that might not be apparent in aggregate analysis. Not unexpectedly, issues with EA were identified for colistin in both precision and accuracy studies. Colistin is a lipopeptide antibiotic with a strong affinity for plastics used in antimicrobial susceptibility testing (
15). The majority of colistin EA discrepancies (77.2%) occurred well below the susceptibility breakpoint, as observed in prior studies (
14,
16), and did not affect CA, which was 100%. Our findings may relate, at least in part, to differential adsorbance of low levels of colistin in 384-well (test method) versus 96-well (reference method) plates (
3,
5,
16).
Note that aqueous dispensing from the D300 instrument requires inclusion of polysorbate 20 (P-20) in stock solutions. Previous studies indicated that 0.002% polysorbate 80 (P-80), a structurally different surfactant (
17), lowers colistin MIC values in broth microdilution assays (
14,
15). However, the concentrations of P-20 used for DDM testing were 40-fold lower than this P-80 percentage at the 2-μg ml
−1 colistin susceptibility breakpoint. P-20 concentrations used for DDM testing did not appear to have major impacts on the mode and median DDM MICs compared to those for BMD testing performed in the absence of surfactant (
Table 3). Furthermore, the D300 instrument can alternatively dispense dimethyl sulfoxide (DMSO)-based stock solutions without the use of surfactant should P-20 inclusion affect the results for any antimicrobial. Our observation is that DDM testing using DMSO stock solutions performs equivalently except for highly polar antimicrobials (i.e., aminoglycosides), in which case DMSO solubility becomes limiting (
18). Final DMSO concentrations in assay wells are always <1%, consistent with CLSI BMD recommendations (
5).
In terms of practical implementation of DDM in the clinical laboratory, it is useful to review (i) technology, (ii) work flow, (iii) capacity, (iv) assay cost, (v) reagent availability, (vi) quality control, and (vii) regulatory issues in turn.
The D300 platform is based on inkjet printer technology that allows precise delivery of antimicrobials in quantities ranging from 11 pl to 10 μl per the manufacturer's technical specifications (
19). In this way, antimicrobial stock solutions can be used to set up doubling dilution series directly over a wide range of concentrations, without requiring serial dilution. Furthermore, the currently available T8+ compound dispense-head cassettes are functionally sterile and can be loaded with up to 8 antimicrobials, each in a separate channel. Each channel is capable of creating multiple 2-fold dilution series, limited only by the total liquid-holding capacity (10 μl). Individual channels can be used independently and at different times.
In terms of work flow, setting up DDM doubling dilution series for a single antimicrobial requires only a single micropipetting step. The process of pipetting stock solution into a T8+ cassette channel, loading the cassette into the D300 instrument, recalling a protocol, and dispensing antimicrobials takes approximately 2 min. In contrast, CLSI document M100-S26 (specifically, Table 8A of this document) (
5) suggests performing BMD by creating 4 dilutions from a stock solution followed by combination with three different volumes of medium to create a 13-step dilution series. In total, this requires 24 micropipetting and 13 serological pipetting steps and the use of 17 micropipette tips, 13 conical tubes, and a serological pipette. The BMD steps are estimated to take approximately 14.5 min.
To increase the capacity for susceptibility testing, we verified functionality in a 384-well plate format. However, the D300 instrument is equally capable, per specifications and based on our experience, of dispensing into either 96-well or 1,536-well microplates. We also verified that the system can dispense into dry plates, which can be used immediately (as in this study) or frozen and used at a later time (data not shown). Therefore, it is possible to use digital dispensing technology to create custom MIC panels containing multiple antibiotics for either immediate or later use. Given that DDM is effectively an operator-independent method (i.e., automated dispensing and plate reading) (
7), it is not surprising that DDM was more precise than BMD (
Fig. 1).
In terms of cost, the D300 system itself has an approximate price of <$40,000. A standard microplate reader, if not already present in the clinical laboratory, costs <$8,000. Alternatively, the D300 instrument can dispense into 96-well plates, which can then be read visually. A calibrated analytical balance is also required to accurately weigh out antimicrobial powder. The foregoing expenses may make the system most appropriate for larger facilities treating patients with antibiotic-resistant infections.
After the initial capital purchase of these instruments, the cost of D300 consumables is relatively low. The cost of a single T8+ channel is <$9. Note, however, that multiple dilution series can be set up from the same channel, allowing significant economies of scale. For example, taking the example of meropenem and plating into a 384-well plate, using a range of 3 dilutions below and 2 dilutions above the susceptible and resistance breakpoints, respectively, and an aqueous stock solution of 6.25 mg ml−1 (used in this study), approximately 39 dilution series can be created. Alternative use of a high-capacity D4+ cassette (250 μl) allows creation of 144 dilution series from an aqueous stock solution.
The use of DDM testing assumes the availability of reagents. Commercially available, cation-adjusted Mueller-Hinton broth and most antimicrobial agents can be purchased from a number of suppliers. However, recently approved antimicrobials may be available only directly from antimicrobial manufacturers and may be obtained only with some effort. Furthermore, DDM testing is considered a laboratory-developed test and therefore requires appropriate verification prior to clinical implementation. Quality control testing for
Enterobacteriaceae or other organisms should be performed during each testing run, unless an internal quality control plan verifies the suitability of less frequent testing (
20). Quality control recommendations for even recently approved antimicrobials are published by CLSI and/or available in antimicrobial package inserts and should be followed strictly. Media should be quality controlled according to standards, such as CLSI documents M07 and M100 (
3,
5).
In essence, DDM provides a highly automated way to set up a reference broth microdilution equivalent and therefore, we predict, should perform adequately in most, if not all, situations where BMD is used. We further predict that its use should extend to MIC testing of diverse types of organisms, such as fungi and mycobacteria, and should include both traditional and direct susceptibility testing of primary specimens and blood cultures. Lastly, we believe that the D300 instrument may simplify testing of combination agents coming to market through the use of two separate D8+ channels concurrently, as each individual agent can be dispensed, as appropriate, at either fixed ratios or with the concentration of the second agent held constant.
This study provides proof of concept for DDM testing. We expect that this methodology will allow clinical laboratories to rapidly create custom panels of antimicrobials at will, including those not available in commercially available panels or formats. It will thereby enable hospital-based clinical laboratories to address the current, clinically unacceptable antimicrobial testing gap.