INTRODUCTION
Mining of metals has been integral to the development of human civilization. As higher-grade ores become depleted, the primary ores that are processed by mining companies are increasingly of lower grade (metal content) and the amount of waste material produced by mining operations is consequently greater. In many cases, metal ores are crushed and ground, and the target metal minerals are concentrated by a process known as froth flotation (
9). This involves the addition of chemicals (“collectors”) to ground ore suspensions which attach to the target minerals, causing their surfaces to become hydrophobic. Controlled aeration of the treated suspension allows air bubbles to attach to the modified minerals, causing them to float and facilitating their separation from hydrophilic minerals which settle or remain in suspension. Other chemicals, such as lime, can enhance the separation of target and nontarget minerals. The fine-grain mineral waste which results from froth flotation is referred to as “tailings,” and in copper mining, these can account for 95 to 99% of the crushed and ground ores (
9).
Many base metal ores are sulfidic, and they frequently contain large concentrations of the most abundant of all metal sulfides, pyrite (FeS
2), which, with other nontarget minerals, ends up mostly in the tailing wastes. Pyrite and other sulfide minerals are potentially highly reactive minerals. In the presence of both air (oxygen) and water, pyrite oxidizes ultimately to sulfate and ferric iron with the concomitant production of proton acidity, as illustrated in the following equation, where the oxidized iron mineral phase generated is shown as schwertmannite (a commonly encountered ferric iron mineral in ferruginous waters with pH values of ∼3 to 5): 8 FeS
2 + 30 O
2 + 18 H
2O → Fe
8O
8(SO
4)(OH)
6 + 15 SO
42− + 30 H
+. Pyritic mine tailings therefore have the potential to become extremely acidic and enriched with soluble sulfate and, because of their greater solubilities in acidic liquors, transition metals and aluminum. Surface waters percolating through tailings and other mine wastes (low-grade waste rocks etc.) can transfer these potentially noxious solutes to the wider environment, where they can have a severe detrimental impact on affected stream and river ecosystems as “acid mine drainage” (AMD) (
20). The mechanisms by which the oxidation of pyrite and other sulfide minerals occurs have been the subject of a considerable body of research (reviewed in reference
23). Acidophilic iron-oxidizing prokaryotes can accelerate the rate of pyrite oxidation in acidic liquors by several orders of magnitude, and therefore these microorganisms are perceived to have a crucial role in generating AMD (
14,
24).
To reduce the risk of potentially reactive mine tailings generating acidic, metal-rich effluents, they are generally stored under water to minimize their exposure to oxygen. However, this is only a partial solution to the problem, as oxygen diffusion will facilitate ferrous iron oxidation in the tailings/water surface zones, and migration of the ferric iron produced to lower zones can cause oxidation of pyrite and other sulfide minerals even in anoxic zones. In situations where tailing impoundments are allowed to drain, distinct zonation has been reported, with a surface “oxidation zone” overlying (in sequence) a “neutralization zone” and an unaltered “primary zone.” Mineral-oxidizing and acidophilic heterotrophic bacteria have been found in largest numbers in the “oxidation front,” the junction between the oxidation and neutralization zones (
7).
Besides their importance in AMD genesis, microorganisms can also play a role in mitigating the environmental effects of mine water pollution. There have been several reports of natural attenuation of AMD in which microbially catalyzed changes in water chemistry have caused streams to become less toxic as they flow from their points of discharge (see, e.g., references
3,
21, and
22). Dissimilatory microbial processes, such as iron oxidation (inducing precipitation of ferric iron minerals) and sulfate reduction, have been highlighted as contributing to the mitigation of acidic, metal-rich water bodies. Dissimilatory reduction of ferric iron can be either a proton-generating reaction, in the case of soluble ferric iron, or a proton-consuming reaction, in the case of amorphous and crystalline ferric minerals as illustrated in the following equation, where schwertmannite is shown as the mineral phase subjected to bacterial reductive dissolution and CH
2O represents a generic organic electron donor: Fe
8O
8(SO
4)(OH)
6 + 2 CH
2O + 2 H
2O → 8 Fe
2+ + 14 OH
− + SO
42− + 2 CO
2. The ferrous iron solubilized will, however, reoxidize either
in situ or downstream unless it is otherwise immobilized (e.g., as a sulfide mineral), and the ferric iron produced will hydrolyze, with concomitant net production of protons. Bacterial iron reduction does, however, have a role in mitigating AMD production at its source, since it removes, at least in part, the chemical (ferric iron) which is the prime oxidant of sulfide minerals at low pH.
Dissimilatory sulfate reduction at low pH is a proton-consuming process, as illustrated in the following equation: SO
42− + 2 CH
2O + 2 H
+ → H
2S + 2 CO
2 + 2 H
2O. The hydrogen sulfide produced reacts with a variety of metals, generating highly insoluble metal sulfides, and the selective immobilization of different transition metals by acidophilic sulfate-reducing bacteria (SRB) has been demonstrated (
19).
Given the conflicting roles of acidophilic microorganisms in generating or mitigating AMD pollution, we have sought to test the hypothesis that by promoting the growth and activities of acidophilic communities that can counter the processes of acid generation and metal mobilization, it would be possible to mitigate the potential environmental impact of reactive mine tailings.
MATERIALS AND METHODS
Mine tailings.
Pyritic tailings were obtained from the Aguablanca nickel-copper mine, located in southeast Spain. This mining operation produces a nickel-copper concentrate from a sulfidic ore body by conventional crushing, grinding, and froth flotation. The waste ground ore is stored underwater at the mine site in a tailings lagoon. Tailings obtained from the mine were ground, washed with 3 M sulfuric acid to remove residual alkalinity, rinsed repeatedly with reverse-osmosis (RO)-grade water, and dried at 50�C. The pyrite content of the tailings was determined using the method described by Dacey and Colbourn (
5). Mineralogical analysis was carried by X-ray diffraction (XRD) using a Philips PW3040/60 X′ Pert PRO and data analyzed using the PANalytical search-match program “Highscore.”
Microorganisms.
Several cultures of acidophilic bacteria and algae, sourced from the acidophile culture collection maintained at Bangor University, were used to inoculate the tailing mesocosms, as described below. These were as follows: (i) the iron- and pyrite-oxidizing autotrophic bacteria
Acidithiobacillus ferrooxidansT (ATCC 23270),
Acidithiobacillus ferrivoransT (strain NO37) (
12) and
Leptospirillum ferrooxidans strain CF12 (
13) (in addition to being able to couple the oxidation of ferrous iron and reduced sulfur to the reduction of molecular oxygen, both
Acidithiobacillus spp. are able to catalyze the dissimilatory reduction of ferric iron in anaerobic environments); (ii) the iron-reducing heterotrophic bacteria
Acidiphilium strain SJH,
Acidocella strain PFBC, and
Acidobacterium strain Thars1 (
2,
4,
21); (iii) an acidophilic SRB consortium taken from two laboratory bioreactors used to selectively remove transition metals from mine waters at low pH (
2–4,
19) (acidophilic SRB identified in this consortium included
Desulfosporosinus strain M1, “
Desulfobacillus” strain CL4, and
Desulfitobacterium strain CEB3); and (iv) two pure cultures of unicellular algae (
Chlorella protothecoides var.
acidicola and
Euglena mutabilis (I. N̆ancucheo and D. B. Johnson, unpublished data). The acidophilic microorganisms were all grown in appropriate liquid media (
15,
26). These were (i) 1% (wt/vol) pyrite-basal salts (pH 2.0) for the iron oxidizers, (ii) 5 mM fructose-0.02% (wt/vol) yeast extract (pH 3.5) for the iron-reducing heterotrophs, (iii) 3 mM glycerol-0.01% (wt/vol) yeast extract (pH 3.0) for the bioreactor SRB consortium, and (iv) basal salts-trace elements supplemented with 100 μM ferrous sulfate (pH 2.5) for the acidophilic algae. Each microorganism (except the anaerobic consortium) was grown as a separate pure culture, and combined inocula of each physiological group (iron-oxidizing autotrophs, iron-reducing heterotrophs, sulfate reducers, and algae) were used to inoculate the mesocosms, as described below.
Mesocosm setup.
Stainless steel cylinders (5 cm high, 5 cm in diameter; 100-cm3 capacity) designed for sampling soil cores (Eikelkamp Agrisearch Equipment bv, The Netherlands) were filled with 100 g of dry, acid-washed tailings. Plastic covers were pushed onto the base of each cylinder, and silicon sealant was used to prevent water seepage. The amount of water required to produce 100% saturation of the tailings mesocosms was determined. Subsequently, sterile RO-grade water (with or without a bacterial/algal inoculum) was added initially to produce 75% saturation of each mesocosm. At 5 weeks into the experiment it was noted that this amount of water was insufficient to allow adequate growth of the acidophilic algae on the tailing surface, and therefore additional water was added to bring the tailings mesocosms to 95% saturation.
Five tailings mesocosm variants were set up. These were as follows: (i) treatment I (TI) control mesocosms, to which only water was added; (ii) treatment II (TII) mesocosms, which were inoculated with iron-oxidizing autotrophs (∼7.4 � 108 cells/mesocosm; similar numbers of At. ferrooxidans, At. ferrivorans, and L. ferrooxidans); treatment III (TIII) mesocosms, which were the same as TII but also inoculated with iron-reducing heterotrophs (∼1.6 �109 cells/mesocosm; similar numbers of Acidiphilium, Acidocella, and Acidobacterium); treatment IV (TIV) mesocosms, which were the same as TIII but also inoculated with SRB bioreactor liquor (∼3.3 � 108 cells/mesocosm); and treatment V (TV) mesocosms, which were the same as TIV but also inoculated with acidophilic algae (∼4.1 �108 cells/mesocosm). All bacterial inocula were included with the bulk water added to the tailings, but the algae were added after this, in an attempt to concentrate the phototrophs at the surfaces of the mesocosms.
A total of 60 tailing mesocosms were prepared (12 for each treatment). These were weighed individually, covered loosely with sterile plastic petri plate lids, and placed in a plant growth room, which was maintained at 22�C and illuminated with 70 μmol of photons m−2 s−1. Each mesocosm was reweighed on a weekly basis and water loss corrected for by adding the equivalent amount of RO water.
Sampling of mesocosms and analysis of tailings.
The experiment was set up during March 2010, and samples were removed for analysis at 3-month intervals until April 2011. On each sampling occasion, three mesocosms for each treatment variant were removed and sampled destructively. The tailings cores were removed carefully from their stainless steel containers, sectioned with a knife, and inspected visually for signs of sulfide mineral oxidation (presence of rust-colored ferric iron precipitates) and sulfate reduction (evolution of hydrogen sulfide following addition of hydrochloric acid to tailings samples). Vertical sections (∼10 g) from each core were removed and mixed to give a homogeneous representative tailings sample, and subsamples of this were analyzed for physicochemical and microbiological parameters, as described below. Samples removed from the surfaces of alga-inoculated mesocosms were examined with a phase-contrast microscope (Leitz Labolux; magnification, �400).
Physicochemical analysis.
One gram (dry weight equivalent) of homogenized tailings sample was mixed with 2.5 ml of RO water, vortexed, and then left to settle at room temperature for 30 min. The pH and redox potential (E
h values, relative to a standard hydrogen reference cell) of the suspension were measured using a pHase combination glass electrode and a platinum combination redox electrode (VWR, United Kingdom), both coupled to an Accumet pH/redox meter. Concentrations of total soluble iron, ferrous iron, copper, zinc, nickel, and sulfate were also determined in 2.5:1 water extracts of homogenized tailings filtered through 0.2-μm-pore-size nitrocellulose membranes. Acid (5 M HCl)-extractable iron in tailing samples was determined using the method described by Dopson and Lindstrom (
10). Metal concentrations in water extracts and acid extracts were determined using a Dionex-320 ion chromatograph fitted with an IonPAC CS5A column and an AD absorbance detector. Sulfate concentrations in water extracts were measured using a Dionex IC25 ion chromatograph with an Ion Pac AS-11 column equipped with a conductivity detector. Concentrations of ferrous iron were determined using the ferrozine assay (
18).
Microbiological and molecular analyses.
To enumerate aerobic iron-oxidizing and heterotrophic bacteria, 1 g of a homogenized tailings sample from each mesocosm was added to 2.5 ml of basal salts solution (pH 3.5) and mixed by vortexing. The samples were serially diluted and spread onto ferrous iron overlay solid medium (
15) to enumerate iron-oxidizing autotrophic bacteria and onto 5 mM fructose-0.02% (wt/vol) yeast extract solid medium (pH 3.5) to enumerate heterotrophic iron-reducing heterotrophic bacteria. These plates were incubated aerobically at 30�C for 20 days, and CFU were counted. To enumerate anaerobic acidophiles, tailings suspensions (prepared as described above) were serially diluted and spread onto an overlay medium (pH ∼3.7) containing 4 mM glycerol, 0.02% (wt/vol) yeast extract, 7 mM zinc, and 0.5 mM ferrous iron (
19). Plates were incubated anaerobically (using the AnaeroGen system [Oxoid, United Kingdom]) at 30�C for 30 days and numbers of CFU recorded.
Bacterial colonies were enumerated and physiological groups identified from colony morphologies, as described elsewhere (
15). In order to confirm the identities of isolates (and to identify colonies corresponding to bacteria that were not present in the inocula), colonies were picked off plates, resuspended in basal salts, and DNA extracted and 16S rRNA genes were amplified, sequenced, and compared to those in public databases, as described previously (
21).
Dissimilatory ferric iron reduction.
Dissimilatory reduction of ferric iron by a
Curtobacterium sp. isolated from the tailings was tested in anaerobic liquid medium. Duplicate universal bottles containing 100 mg of amorphous ferric hydroxide (
2) were filled with a liquid medium containing 5 mM glucose and 0.02% (wt/vol) yeast extract (adjusted to pH 4.0 with dilute sulfuric acid) and inoculated with an aerobically grown culture of the isolate. The bottles, together with a noninoculated control, were incubated at 30�C and sampled at regular intervals to determine concentrations of ferrous iron (using the ferrozine assay) and cell numbers (using a Thoma counting chamber). The pH values of inoculated and noninoculated media were recorded at the end of the experiment.
Statistical analysis.
Data were analyzed using SPSS version 17.0 (SPSS, Chicago, IL). One-way analysis of variance (ANOVA) was carried out to compare means for different treatments, and pairwise comparisons were done using the Tukey test at a 0.05 significance level.
Nucleotide sequence accession numbers.
The gene sequences of the At. ferrooxidans, C. ammoniagenes, and Alicyclobacillus isolates identified in this study have been deposited in GenBank and assigned accession numbers JN224813, JN224814, and JN224815, respectively.
DISCUSSION
In the current work, we have sought to determine whether bacteria that catalyze the dissimilatory reduction of iron or sulfate and are sustained by organic carbon derived from acidophilic algae can minimize or reverse the impact of acid-generating, metal-mobilizing acidophiles in reactive mine tailings. Prior removal of residual alkali materials and inoculation of all mesocosms (except controls) with active populations of mineral-oxidizing bacteria ensured that the tailings were chemically and biologically primed for oxidizing pyrite and other sulfides, and presented a “worst-case” scenario in regard to their potential for mineral dissolution and metal release. The use of small-scale mesocosms allowed several synchronized microbial permutations to be set up and evaluated. Evidence for both oxidative (e.g., dissolution of pyrite) and reductive (formation of sulfides) processes, as well as the isolation of aerobes and anaerobes from the same mesocosms, pointed to the existence of microsites with contrasting oxygen contents, redox potentials and possibly pHs within the tailings.
Washing the tailings with strong mineral acid did not appear to eliminate indigenous iron-oxidizing or heterotrophic bacteria. While the origin of these bacteria is uncertain, the identification of bacteria related to
C. ammoniigenes as the dominant aerobic heterotrophic isolate and to
Alicyclobacillus sp. strain AGC-2 as the dominant anaerobic heterotrophic isolate (neither of which was present in the inocula used) strongly suggests that these bacteria (and, by inference, the
At. ferrooxidans isolated from noninoculated mesocosms) were indigenous to the tailings. This is the first report of a
Curtobacterium sp. proliferating in an acidic, metal-rich mineral environment.
C. ammoniigenes is an ammonium-oxidizing species of the class
Actinobacteria that was isolated from acidic (pH 2 to 4) swamps in Vietnam (
1). The current isolate was partially characterized as a moderate acidophile that, like
Acidiphilium,
Acidocella, and
Acidobacterium spp., catalyzed the dissimilatory reduction of ferric iron, which is another trait previously not identified for this genus. There are no published data on
Alicyclobacillus sp. strain AGC-2, though its GenBank entry (accession number AF450135) states that it was isolated from a hot spring in Alaska. Some
Alicyclobacillus spp. are facultative anaerobes that can grow by ferric iron respiration, though none are known to catalyze the dissimilatory reduction of sulfate to sulfide (
16). While none of the SRB strains included in the inocula were subsequently isolated from the tailings, there was geochemical evidence for sulfidogenesis within alga-inoculated mesocosms (discussed below).
The mesocosm experiments illustrated the how ecological engineering could be used to improve long-term management of reactive mine tailings by minimizing their generation of acidic, metal-rich effluents. Iron-reducing bacteria and SRB were inoculated in order to promote processes that are, essentially, the reverse of those carried out by pyrite-oxidizing autotrophic bacteria. Although none of the inoculation regimes entirely prevented the oxidative dissolution of the reactive sulfidic minerals present in the tailings (as illustrated by the larger concentrations of soluble iron present on any sampling occasions than in the acid-washed material), there was clear evidence of mitigation of this process in those mesocosms that had been inoculated with heterotrophic iron-reducing bacteria and SRB, more particularly when acidophilic algae were also inoculated. Most acidophilic iron-reducing bacteria that have been characterized, and the few acidophilic SRB that have been described, are heterotrophic (
4,
17,
19). Therefore, in order to stimulate the growth and activities of both iron- and sulfate-reducing acidophilic bacteria, a supply of organic carbon is often essential. While adding suitable organic carbon from an extraneous source is one possible scenario, this is not desirable (or economical) in a mine waste context, and continuous provision of small concentrations of organic carbon from a sustainable source is preferable for mine waste management. Monosaccharides identified in cell-free cultures of the acidophilic algae used in the current work (
Euglena and
Chlorella) are metabolized by many species of heterotrophic acidophiles (N̆ancucheo and Johnson, unpublished data). Acidophilic algae have been relatively little studied, partly because they are not perceived to have any role in the major biotechnology (“biomining”), which involves the use of prokaryotic consortia. Das et al. (
6) highlighted the significance of eukaryotic microorganisms in mine waters and alluded to the possible role of algae in sustaining populations of SRB. More recently, Senko et al. (
25) have provided evidence for the role of algae in enhancing iron reduction in AMD environments. Oxygen evolution by acidophilic algae can also influence iron and sulfur cycling and was probably the reason why ferric iron precipitates accumulated immediately below the algal surface layer in TV mesocosms (see Fig. S1d in the supplemental material).
The current data suggest that these bacteria influence tailings geochemistry directly by redox transformations of iron and sulfur rather than indirectly by inhibiting the growth of pyrite-oxidizing bacteria, the numbers of which were similar in mesocosms that were inoculated with acidophilic heterotrophs or not. The net positive effects highlighted with the heterotrophic bacterium/acidophilic alga consortium were as follows: (i) production of alkalinity, as evidenced by higher pH values; (ii) lower redox potentials, which correlated with higher concentrations of ferrous iron; and (iii) immobilization of copper and zinc released via dissolution of residual sulfide minerals in the tailings. Lower redox potentials and greater concentrations of soluble ferrous iron provided evidence of the activities of iron-reducing heterotrophs within the alga-inoculated tailings, while the presence of nascent sulfide minerals (H
2S evolution when hydrochloric acid was added) indicated that sulfidogens were also metabolically active in the same mesocosms. Additional evidence for the latter came from the decreasing concentration of sulfate with incubation time and also from the relative degrees of immobilization of copper, zinc, and nickel within TV tailings. These three metal sulfides have very different solubility products (the log
Ksp values for CuS, ZnS, and NiS are −35.9, −24.5, and −21.0, respectively [
8]), and the fact that soluble copper declined by 97% and zinc by 83% (values calculated by comparing concentrations of soluble metals at month 12 to the maximum determined during the experiment) while nickel concentrations remained relatively unchanged provided convincing evidence that these metals were precipitated as sulfides rather than, e.g., being immobilized by adsorption. In an earlier report, Fortin and coworkers (
11) also found that cycling of iron and sulfur occurred within mine tailings in field samples, and they proposed that removal of sulfate in the tailings was mediated by SRB rather than by chemical precipitation.
A model of the biogeochemical transformations implied to have occurred within the mesocosms that were inoculated with chemolithotrophic and heterotrophic bacteria and phototrophic algae is shown in
Fig. 8. In the context of mine tailings management, the results of the current work suggest that by ensuring that acidophilic/acid-tolerant species of iron-reducing bacteria, SRB, and algae are present in tailings lagoons (e.g., by inoculating them with suitable strains of these microorganisms, as the tailings are being deposited) the environmental impact of these potentially hazardous mine wastes could be much reduced. Surface growths of algae are aided by the widespread current practice of storing tailings under a water cover. However, growth of the algae would also be enhanced by adding small amounts of inorganic nitrogen and phosphorus to nutrient-poor mine tailings.