INTRODUCTION
Microorganism transmission via air holds an important position in nosocomial infections with viruses, bacteria, and fungi (
1,
2). Exposure to airborne fungi, such as
Aspergillus,
Alternaria, and
Cladosporium, is related to several respiratory diseases (
3–5). Fungal contamination of indoor air is continuous irrespective of seasonal and regional change (
6–9). Severe acute respiratory syndrome coronavirus (SARS-CoV) in 2003 and swine influenza virus H1N1 in 2009 stimulated numerous research studies of indoor air disinfection and development of air purification systems to control pathogenic microorganisms, including viruses, bacteria, and fungi (
10). In order to ensure microbial safety of air, many studies utilizing UV irradiation have been performed (
11–14). The Centers for Disease Control and Prevention recommended UV germicidal irradiation (UVGI) as a supplementary process in order to prevent transmission of bacteria causing tuberculosis (
15). UVC light is well known to possess a very powerful germicidal effect capable of inactivating a wide spectrum of microorganisms, such as viruses, bacteria, protozoa, fungi, yeasts, and algae, through the formation of pyrimidine dimers, the photoproducts of genetic materials (
16,
17). Dimerization of pyrimidine disturbs DNA replication and transcription, which leads to cell death (
18,
19). Until now, UV irradiation has mostly been performed with conventional low-pressure mercury UV lamps (LP lamps), which emit a 254-nm peak wavelength.
Approximately 140 representatives from the United Nations Environment Programme (UNEP) in 2013 approved the Minamata Convention on Mercury, an international treaty to maintain public health and protect the environment from mercury pollution. This treaty regulates the manufacture of mercury-containing products and the import/export of mercury, reducing the amount of mercury released into the environment in order to prevent the spread of mercury contamination. When the Minamata Convention becomes implemented in 2020, the use of conventional low-pressure mercury UV lamps will be prohibited and new alternative UV emission technologies must be utilized by industry.
UVC light-emitting diodes (LEDs) are gaining popularity as an alternative technology which can overcome the limitations of conventional mercury-containing UV lamps. For example, their small size makes them easy to incorporate into a sterilization system and, above all, they do not contain mercury, thus alleviating risks of human and environmental toxicity (
20). Shin et al. reported that UVC LED intensity was not influenced by temperature change and no warm-up time was required for maximum intensity output, whereas LP lamps had decreased output intensity at low temperature and a warm-up time of about 5 min was required (
21). In addition, UVC LEDs showed much higher inactivating efficacy against
Escherichia coli O157:H7,
Salmonella enterica serovar Typhimurium, and
Listeria monocytogenes than LP lamps at the same dosages with intensity adjustment (
22). MS2, Qβ, and ϕX174, human enteric virus surrogates, effectively lost their infectivity in batch and continuous-type water disinfection systems incorporating UVC LED arrays (
23).
In this study, we investigated the inactivation of nebulized microorganisms, including viruses, bacteria, and fungi, by using an UVC LED array in a chamber-type air disinfection system. Also, inactivation rate constants (k values) were calculated in order to analyze the inactivation efficacy of this novel UVC irradiation system.
RESULTS AND DISCUSSION
Nebulizing efficacy of microorganisms.
Viral populations after nebulization but without UVC treatment (
Table 1) were evaluated to help determine the optimum nebulization time for each microbial type, because particle size is an important factor affecting nebulization efficacy. For viruses, including MS2, Qβ, and ϕX174, a gradual increase in population was observed as nebulization time increased up to 5 min, beyond which no statistically significant further increase occurred (
P > 0.05). Approximately 8, 7, and 5.5 log PFU/vol (27 liters) were measured after 5 min of nebulization for MS2, Qβ, and ϕX174, respectively. Therefore, 5 min of nebulization was chosen for further research with viruses. Optimum nebulizing times for bacteria and fungi were assessed in the same way and were determined to be 5 min and 15 min, respectively, for each of these groups of microorganisms (data not shown).
Because of differences in particle or cell sizes, nebulizing efficacy differed among microorganism types: viruses > bacteria > fungi. Mass median aerodynamic diameter (MMAD) is the level of aerodynamic diameter in which half of an aerosol is associated with particles smaller than the MMAD and half is associated with particles larger than the MMAD. Virus diameters were approximately 30 nm, and the MMAD of the system was 2.44 μm, so the viruses were easily nebulized by capture with water aerosols almost 100 times larger. Bacterial cells and fungal spores had much larger diameters, about 2 μm and 3 to 5 μm, respectively. Nebulizing efficacy against bacteria and fungi was dramatically decreased, to 0.1 to 0.01% of its efficacy against viruses.
Microbial populations of nontreated controls.
Table 2 shows surviving populations of each microorganism relative to nebulization time without UVC LED irradiation. Levels of nebulized populations of each microorganism in accordance with circulating times remained constant in the air circulating chamber, and there were no significant population differences relative to circulation time (
P > 0.05). Populations of MS2 and Qβ viruses ranged from 7 to 8 log PFU/vol, and that of ϕX174 was 5 log PFU/vol with 0- to 10-min circulation times. Populations of
Escherichia coli O157:H7 and
Salmonella enterica serovar Typhimurium were 4 log CFU/vol, while those of
Listeria monocytogenes and
Staphylococcus aureus were 5 to 6 log CFU/vol.
Aspergillus flavus and
Alternaria japonica maintained populations of 4 to 5 log CFU/vol, which were similar to bacterial population levels.
The forced airflow generated by the fan was ca. 96.8 m3/h (26.9 liters/s), in which the whole volume (27 liters) of air in the isolated chamber system was convected and circulated each second. This powerful air circulation prevented nebulized cells from settling onto the chamber floor.
Surviving populations after UVC LED irradiation.
Surviving populations of the three viruses, MS2, Qβ, and ϕX174, after UVC LED array irradiation and their fitting curves are presented in
Fig. 1. As UV dosage increased, infectious populations of the three viruses decreased. MS2 lost its infectivity almost linearly with increased dosages, and a 4.7-log reduction was achieved at 46 mJ/cm
2 of UVC LED irradiation. A similar result was obtained for Qβ at the same irradiation dosage, achieving a 4.9-log reduction, while much upward concavity developed. ϕX174 lost its infectivity at a much lower dosage of UV irradiation, as a 4-log reduction was achieved with 4.6 mJ/cm
2. These viral reductions accomplished by UVC LED array irradiation were much more efficacious than in prior research studies using conventional UV lamps. For MS2, a 0.5-log reduction (70% reduction) was achieved after dosage of 2.6 mJ/cm
2 using a low-pressure mercury lamp at 50% relative humidity (RH) (
14). Griffiths et al. reported a 1.6-log reduction of MS2 by a heating, ventilation, and air conditioning (HVAC) system incorporating 6 UV lamps (no irradiation dose specified) (
24). Also, an approximately 3-log reduction of MS2 dispersed in beef extract medium solution and artificial saliva occurred when treated with 7,200 mJ/cm
2 in an air disinfection system (
25).
Surviving populations and fitted curves for
E. coli O157:H7,
S. Typhimurium,
L. monocytogenes, and
S. aureus are presented in
Fig. 2. Like for the viruses, increased UVC irradiation dosages resulted in decreased bacterial populations. An approximately 2.5-log reduction was achieved at a dosage of 1.5 mJ/cm
2 for
E. coli O157:H7, with 3- to 4.5-log reductions at 4.6 mJ/cm
2 for the other bacterial pathogens. Only the survival curve of
S. Typhimurium showed upward concavity among the pathogenic bacteria, and an almost linear decrease was observed for the other bacterial pathogens. In the case of bacterial inactivation by UVC LED array irradiation, there was superior efficacy in dose-response value. Lin and Li reported that a 2-log reduction of nebulized
E. coli was achieved by conventional UV lamp (UVGI system) irradiation at 2.4 mJ/cm
2 at 80% RH (
26). Also, aerosols of
S. aureus were reduced by 3 logs at a dosage of 2,300 mJ/cm
2 with a UVGI system, 30-liter/min airflow, and 87.3 to 90% RH (
27). These bacteria are associated with foodborne illness; our results provide a significant baseline of data to help ensure biological food safety in processing.
Figure 3 shows surviving populations of
As. flavus and
Al. japonica relative to UVC LED irradiation dosage. Both fungi needed a dosage of 23 mJ/cm
2 for achieving approximately 4-log reductions. A linear fitting line was developed for
As. flavus, while a downward concave curve was constructed for
Al. japonica. Fungi required irradiation dosages approximately 5 times higher than for bacteria for accomplishing 4-log reductions, because eukaryotic cells show resistance to UVC treatment (
28–30). As with other microorganisms, inactivating fungal aerosols by UVC LED irradiation showed higher efficiency than with conventional UV lamps. For 2-log reduction of
Penicillium citrinum, low-pressure mercury UV lamp dosages ranging from 12.9 to 17.5 mJ/cm
2 were needed (
26). Brickner et al. reported that 0.03- to 0.08-log reductions of several types of fungal spores in air were achieved with a LP lamp dosage of 1 mJ/cm
2 in their review article (
31).
Inactivation rate constant measurement.
The inactivation rate constant,
k, the level of reduction after treatment with unit irradiation dosage (1 mJ/cm
2), was calculated from the slopes of the log linear-tail fitting equations and presented in
Table 3.
For MS2, Qβ, and ϕX174,
k values of 0.28, 0.44, and 2.02 cm
2/mJ were calculated, respectively, and ϕX174 showed the highest UV sensitivity among the studied viruses. This result is consistent with a study investigating loss of viral infectivity following UVC LED water and air disinfection in which ϕX174 demonstrated higher sensitivity than MS2 (
23,
25,
32,
33). Dimerization of thymine in DNA and uracil in RNA by UVC irradiation occurred not to the same degree, because absorption spectra of the nucleotides showed different peak wavelengths. Also, viruses do not contain a DNA repair system. Therefore, DNA viruses are more vulnerable to UVC irradiation than are RNA viruses (
34).
Statistically much higher k values were calculated for bacteria than for MS2 and Qβ viruses (P < 0.05). E. coli O157:H7 had the highest k value (4.7 cm2/mJ) and S. Typhimurium had the lowest k value (1.9 cm2/mJ), and significant differences between those values (P < 0.05) were observed. Inactivation rate constants of L. monocytogenes and S. aureus were 2.23 and 2.64 cm2/mJ (P > 0.05), respectively, and these values fell between those of the Gram-negative bacteria in our study. Except for ϕX174, MS2 and Qβ had inactivation rate constants 5 to 10% that of bacteria (P < 0.05), which means that it was 10 to 20 times more difficult to inactivate viruses than bacteria. MS2 and Qβ, which have particle diameters ranging from 20 to 30 nm, could easily evade the 280-nm UVC wavelength, the germicidal wavelength of the UVC LED array, while the bacteria, having sizes ranging up to 2 μm, were fully exposed to UVC irradiation. Therefore, the inactivation rate constants had size-dependent characteristics.
Fungal
k values, as well, were 0.38 and 0.40 cm
2/mJ, which were 10 to 20% of bacterial
k values and similar to MS2 and Qβ
k values.
As. flavus has conidia measuring 3 to 6 μm and
Al. japonica has conidia measuring 18 to 83 by 7 to 18 μm (
35,
36), so these fungi have substantially larger cells than the other microorganisms in our study and thus cannot avoid UVC irradiation. However, eukaryotes demonstrated greater UV resistance than prokaryotes (bacteria), and as a consequence, inactivation rate constants had cell classification-dependent characteristics.
In this study, investigating the microbicidal effect of UVC LEDs, a novel inactivation method, was performed to control aerosolized viruses, bacteria, and fungi. UVC LEDs effectively inactivated nebulized microorganisms in the chamber, and different UV susceptibilities were observed relative to taxonomic classification of microorganisms. These results can be utilized as a fundamental database for ensuring microbial air safety.
MATERIALS AND METHODS
UVC LED array.
Figure 4a shows the UVC LED arrays utilized in this study. Sixteen UVC LED package chips (LG Innotek Co., Seoul, Republic of Korea) were connected and arrayed linearly to electronic printed circuit boards (PCB; 250 by 25 mm). The chips were attached at an 11-mm distance from each other, and a 40-mm blank space on both sides was retained for connection to a cooling panel. Approximately 1.6 A was applied so that a voltage of 12 V was obtained at the PCB. Irradiation flow rate was measured with a spectrophotometer (Avaspec-ULS2048-USB2-UA-50; Avantes, Netherlands) which was calibrated for the entire UV spectrum from 200 to 400 nm. For averaging the UV irradiation intensity, distance between the probe and UVC LED array was maintained at 15 cm, which was half the height of the chamber. Even distribution of UV intensity on a hypothetical square area (15 cm away from the UVC LED array) was quantified by petri factor calculation. Intensities of the 16 spots covering the area were scanned by the spectrometer and measured. The value of each point was divided by the maximum fluence rate and averaged to obtain the petri factor. Modified UV intensity was calculated by multiplying the maximum intensity by the petri factor, so that averaged UVC LED fluence rate was represented by the calculated value (
21–23).
Experimental setup.
A schematic diagram of an air disinfection system is presented in
Fig. 4b and
c. An acrylic chamber (30 by 30 by 30 cm) was constructed to contain the system. The UVC LED array was attached to the center of the lid, and a fan was also attached to one end of the UVC module to generate forced convection current in the isolated system. The nominal airflow of the fan was 96.8 m
3/h, which replaced the whole volume of air in the chamber each second. For effective circulation of the microbially contaminated air, the lower section of the chamber had a ball-type valve to insert or extract nebulized microorganisms and water vapor.
Preparation of microorganisms.
Bacteriophage MS2 (ATCC 15597-B1), Qβ (ATCC 23631-B1), and ϕX174 (ATCC 13706-B1) and the host strains, Escherichia coli C3000 (ATCC 15597) and Escherichia coli CN13 (ATCC 700609), were obtained from the Culture Collection at Seoul National University (Seoul, Republic of Korea). The phages were propagated by inoculating 50 ml of tryptic soy broth (TSB) (Difco, Becton Dickinson and Company, Sparks, MD) with 100 μl of each stock coliphage and 500 μl of a late-exponential or early-stationary-phase host strain (E. coli C3000 for MS2 and Qβ and E. coli CN13 for ϕX174). After incubation overnight at 37°C, cultures were centrifuged for 20 min at 4,000 × g, and the supernatant was carefully collected into sterile falcon tubes and stored at −70°C until investigation.
Three strains each of Escherichia coli O157:H7 (ATCC 35150, ATCC 43889, and ATCC 43890), Salmonella enterica serovar Typhimurium (ATCC 19585, ATCC 43971, and DT 104), Listeria monocytogenes (ATCC 19111, ATCC 19115, and ATCC 15313), and Staphylococcus aureus (ATCC 25923, ATCC 27213, and ATCC 29273) were obtained from the Food Science and Human Nutrition culture collection at Seoul National University (Seoul, Republic of Korea). Stock cultures were kept frozen at −80°C in 0.7 ml of TSB (Difco) and 0.3 ml of 50% glycerol. Working cultures were streaked onto tryptic soy agar (TSA; MB Cell, Seoul, Republic of Korea), incubated at 37°C for 24 h, and stored at 4°C.
Aspergillus flavus ATCC 46110 and Alternaria japonica ATCC 44897, which are often detected in indoor environments, were obtained from the Korean Culture Center of Microorganisms (KCCM). Working cultures of fungi were streaked onto yeast mold agar medium (YM agar; Difco) adjusted to pH 3.0 with lactic acid (Daejung, Gyeonggi-do, Republic of Korea), incubated at 25°C for 3 to 7 days, and stored at 4°C.
Preparation of microbial suspensions for nebulization.
Four-milliliter aliquots of bacteriophage suspensions prepared as described in the previous section were dispensed into the nebulizing container (atomizer).
All bacterial strains were cultured in 5 ml of TSB at 37°C for 24 h and harvested by centrifugation at 4,000 × g for 20 min at 4°C. Pelleted cells were washed three times with sterile 0.2% peptone water (PW; Bacto; Becton, Dickinson and Company; Sparks, MD), and the final pellets were resuspended in 9 ml of PW, corresponding to approximately 108 to 109 CFU/ml. The mixed-pathogen culture cocktail was produced by combining the resuspended cell pellets, and 4 ml of the bacterial suspension was delivered to the atomizer.
Conidial (spore) suspensions of each fungal strain were prepared using glass beads (425 to 600 μm; Sigma-Aldrich Corp., St. Louis, MO) and 0.1% Tween 80 (Sigma-Aldrich Corp.) solution. Three grams of glass beads and 20 ml of 0.1% Tween 80 solution were transferred to pH 3.0 YM agar cultures of each fungus, and the agar media were vigorously agitated using the Spindle, an apparatus that detaches microorganisms from surfaces with rotational and vibrational force (
37,
38). After 2 min of agitation, the fungal suspension was transferred to a sterile 50-ml centrifuge tube and 4 ml of the solution was delivered to the atomizer for nebulization.
Nebulization and UVC LED treatment.
Microbial nebulization was conducted with an air jet piston compressor nebulizer (BD5002; Bremed, Kowloon, Hong Kong) in which high-velocity-compressed airflow generated aerosols from liquid suspensions. This nebulizer produced aerosolized particles with a mass median aerodynamic diameter (MMAD) of 2.44 μm. Air pressure for the nebulizer was maintained at 150 kPa (21.8-lb/in.2 gauge; approximately 1.5-fold higher than atmospheric pressure). The 4 ml of microbial suspension in the atomizer was nebulized for 5, 10, or 15 min for viruses, bacteria, or fungi, respectively, because nebulizing efficacy differed according to the criterion of microorganism cell size. During nebulization, the fan next to the UVC LED array was operated to generate forced convection to prevent aerosols from settling on the chamber floor. The air recirculated during UVC LED treatment.
After the nebulization step, the nebulizer was stopped and the air containing microbial particles was irradiated with the UVC LED array for up to 10 min for viruses, 1 min for bacteria, and 5 min for fungi with the fan still running.
The treated air-microorganism mixture was drawn from the air disinfection chamber into a sampling unit, which consisted of a 30-ml glass impinger (AGI-30) and mini vacuum pump (AS30; Haosheng Pneumatic, Ningbo Zheniang, China). Vacuum was maintained at 650 mm Hg so that a pumping airflow of 35 to 40 liters/min was generated. The impinger contained 10 ml of sterile PW for sampling the nebulized microorganisms by resuspending them in suspension. After a 5-min sampling time, 10-fold serial dilutions were performed in 9.0 ml of PW.
Between every nebulizing-treatment-sampling operation, decontamination by spraying 70% alcohol onto the inside and outside of the chamber was conducted. The sanitizer was removed with sterile Kimtech wipes (Kimberly-Clark, UK), and the decontaminated chamber was placed in the hood for 10 min to evaporate remaining alcohol.
The viruses were analyzed using the soft agar overlay plaque assay method (
23,
39,
40). Quantities of 0.01 ml of host bacterial cultures (
E. coli C3000 and
E. coli CN13) incubated overnight were transferred to 5 ml of TSB and incubated for 4 h at 37°C. Early-exponential-phase host bacteria were used to prepare a lawn on the bottom agar layer (TSA), and LB broth (Difco) with 1% (wt/vol) agar (Difco) was used for the soft agar overlay. Then selected sample diluents were aliquoted to 5 ml of soft agar tempered to 48°C in which 100 μl of the corresponding log-phase host bacterium was added, and the soft agar was gently vortexed and poured onto the bottom agar layer. After solidification, the plates were incubated at 37°C for 24 h and typical plaques were enumerated.
Selective media were used for analyzing surviving populations of nebulized bacteria: sorbitol MacConkey agar (SMAC; Oxoid) for E. coli O157:H7, xylose lysine desoxycholate agar (XLD; Oxoid) for S. Typhimurium, Oxford agar base with antimicrobial supplement (OAB; MB Cell) for L. monocytogenes, and Baird-Parker agar (BPA; Difco) for S. aureus. After UVC LED treatment and air sampling, 0.1-ml quantities of appropriate diluents were spread plated onto each selective media. The plates were incubated at 37°C for 24 h to 48 h.
The same portions (0.1 ml) of fungal sample diluents were spread onto pH 3.0-adjusted YM agar medium (Difco) and incubated at 25°C for 3 to 5 days, and typical colonies were enumerated following incubation.
Control samples of all nebulized microorganisms were collected after recirculating for selected treatment times but without UVC LED treatment in order to ascertain if microbial inactivation occurred during air circulation.
Fitting to model equations.
All experiments were duplicated and replicated three times, and surviving microorganism populations following air disinfection treatment were fitted with the Weibull and log linear-tail model equations using GInaFiT (
23,
41). The Weibull model equation (
42) is
equation 1, described as
where α represents the treatment dosage to achieve a 1-log reduction of a certain microorganism at the first stage of the inactivation process and β represents the shape of the surviving population line, such as upward concavity of a curve when β < 1, downward concavity when β > 1, and a linear curve when β = 1.
The log linear-tail model equation (
43) is
equation 2, described as
where
kmax is a specific inactivation rate constant in the linear section and
Nres refers to the remaining population cell density after treatment.
In order to evaluate wellness of the model, equations fitting root mean square error (RMSE) and
R2 were analyzed and presented in
Table 4 (
44). The UV dosage necessary for achieving a 5-log reduction by UVC LED irradiation from the Weibull equation (
D5d) was assessed by Microsoft Excel 2010. Description of the model equation in terms of independent variables followed by calculating dosage for the 5-log reduction by the “Goal seek” function (
23) was performed.
Also, UV sensitivity (inactivation rate constant k), which means the level of log reduction when 1 mJ/cm2 of irradiation is imposed within the linear range of surviving population curves, was calculated. The early stage of the log linear-tail model was used for obtaining the k value.
Statistical analysis.
All experiments were duplicate plated and replicated three times. All data were analyzed with analysis of variance (ANOVA) using the Statistical Analysis System (SAS Institute, Cary, NC) and Duncan's multiple-range test to determine if there were significant differences (P < 0.05) in mean values of surviving populations of microorganisms, inactivation rate constants, or D5d values.
ACKNOWLEDGMENTS
We are grateful for technical support from LG Innotek.
This work was financially supported by the Korea Institute of Planning and Evaluation for Technology in Food, Agriculture, and Forestry (IPET) through the Agriculture, Food and Rural Affairs Research Center Support Program, funded by the Ministry of Agriculture, Food and Rural Affairs (MAFRA) (710012-03-1-HD220), and also supported by a National Research Foundation of Korea (NRF) grant funded by the Korea government (NRF-2018R1A2B2008825).