Three different approaches reported to ensure sufficient pyruvate availability in C. glutamicum.
(i) Inactivation of pantothenate synthesis. Pantothenate is one building block of coenzyme A, and its formation can, e.g., be inactivated by the deletion of the
panB gene, encoding the first reaction in pantothenate biosynthesis (
29). Hence, by decreasing the amount of coenzyme A (CoA), the efflux into the tricarboxylic acid (TCA) cycle via the pyruvate dehydrogenase complex (PDHC) reaction can be decreased. This approach led to an intracellular accumulation of 14.2 mM pyruvate in the strain
C. glutamicum Δ
panB Δ
ilvA with the supplementation of 0.1 μM pantothenate (
2).
(ii) Inactivation of PDHC. The deletion of the
aceE gene, which encodes one out of three PDHC subunits, showed a significantly higher pyruvate accumulation of 25.9 mM (
6). For the growth of the cells, the complete PDHC inactivation requires supplementation with an acetyl-CoA source.
(iii) Avoiding TCA cycle efflux. In
C. glutamicum, PDHC activity can be bypassed by pyruvate-quinone oxidoreductase (PQO), which is active at high intracellular pyruvate concentrations (
32). Thus, the inactivation of PQO next to PDHC completely avoids the TCA cycle as the main competing pyruvate sink (
5).
The
l-valine formation pathway is encoded by the genes
ilvBNCDE. Different genes encoding the enzymes catalyzing
l-valine synthesis were analyzed in pantothenate auxotrophic strains (
12,
29) and in PDHC-deficient strains, and in the latter case the overexpression of the genes
ilvBNCE was shown to be most beneficial (
4).
Besides precursor and pathway optimization, the availability of cofactors may strongly influence product formation (
24,
30). The demand of 2 mol NADPH per mol
l-valine may be met by forcing carbon flux via the pentose phosphate pathway (PPP). Interestingly, the deletion of phosphoglucoisomerase in PDHC-deficient strains showed a comparatively high
l-valine yield but slow product formation and reduced strain stability during fermentations without yeast extract supplementation (
1).
In this work, we applied
13C metabolic flux analysis (
13C MFA) (
35,
39) to the wild type and different PDHC-deficient strains, focusing especially on the flux ratio between glycolysis and PPP. The heterologous expression of a transhydrogenase was analyzed as an alternative NADPH source. Therefore, the
E. coli transhydrogenase PntAB was expressed in PDHC-deficient
l-valine producers. Flux analysis was performed after growth during
l-valine formation to obtain a detailed quantitative understanding of the cellular metabolism in the production phase.
RESULTS
Growth, product formation, and, most relevantly, the flux ratio between glycolysis and PPP were analyzed in wild-type
C. glutamicum and several PDHC-deficient production strains. The single-deletion mutant
C. glutamicum Δ
aceE was compared to the same host harboring the plasmid pJC4
ilvBNCE and the double deletion mutant
C. glutamicum Δ
aceE Δ
pqo also harboring this plasmid. Furthermore, the strain
C. glutamicum Δ
aceE Δ
pqo(pJC4
ilvBNCE)(pBB1
pntAB) with the additional expression of an
E. coli transhydrogenase was analyzed (
Fig. 1).
Biomass and product formation.
The wild type showed a constant growth rate (
μ) of 0.43 h
−1 until glucose depletion, which was already observed in former experiments (
2). In contrast, no or only negligible growth was observed for the PDHC-deficient strains, at the latest a few hours after acetate depletion (
Fig. 2). A final optical density (OD) of 50 was found for the wild type. A final OD of around 30 was detected for the PDHC-deficient strains except for the strain
C. glutamicum Δ
aceE Δ
pqo(pJC4
ilvBNCE)(pBB1
pntAB), which showed a final OD of 20. Here, reduced growth and a comparable late start of
l-valine formation may be caused by the additional plasmid harboring the transhydrogenase gene. The delayed start of product formation, i.e., 15 h after inoculation, resulted in a reduced total amount of
l-valine (150 mM for the strain
C. glutamicum Δ
aceE(pJC4
ilvBNCE) and 125 mM for
C. glutamicum Δ
aceE Δ
pqo(pJC4
ilvBNCE)(pBB1
pntAB).
In the presence of labeled glucose, constant specific rates for glucose uptake and (by-)product formation were determined (
Table 1 ). The most relevant by-product was
l-alanine, which was formed at a rate of 0.26 mmol g
CDW−1 h
−1 when cultivating the strain
C. glutamicum Δ
aceE. All other strains showed no or only negligible formation of
l-alanine and ketoisovalerate and hence much higher rates of
l-valine synthesis. A maximum specific
l-valine production rate of 0.65 mmol g
CDW−1 h
−1 was observed for the double deletion mutant
C. glutamicum Δ
aceE Δ
pqo(pJC4
ilvBNCE) and 0.58 mmol g
CDW−1 h
−1 with additional transhydrogenase gene (
pntAB) expression, which is comparable to that of the strain without transhydrogenase expression. In all cases carbon recovery ratios were found in a range between 100 and 120% (see Fig. S2 in the supplemental material).
Metabolite labeling data.
The labeling fractions of intermediates from EMP and PPP in all PDHC-deficient strains were comparable to those of the wild type (see Fig. S3 in the supplemental material). The wild type was grown directly on labeled substrate for 8.5 h (doubling time [td] = 1.61 h), and this gives clear evidence that isotopic stationarity was reached in all analyzed strains in these network parts.
The situation is quite different for the TCA cycle intermediates (e.g., 2-ketoglutarate and succinate) as well as for some free amino acids (e.g., l-glutamate). Here, the unlabeled fraction (designated m + 0) was significantly larger in all PDHC-deficient strains. Most interestingly, a gradual increase in the m + 0 fractions was found along the strain series that corresponds to an increasing limitation of TCA cycle activity by the deletion of aceE, overexpression of the l-valine pathway, and deletion of pqo. Thus, it is likely that no isotopic stationarity is reached in the TCA cycle intermediates of the PDHC-deficient strains within the experiment, and that the delay in labeling enrichment is caused mainly by an insufficient flux into acetyl-CoA as the substrate of TCA.
Quantification of intracellular fluxes.
Metabolic flux analysis was started with the same network models as used in the experimental design studies, i.e., also containing the reactions of the TCA cycle and the anaplerosis of C. glutamicum. For the estimation of intracellular fluxes, all measured extracellular rates as well as the mass isotopomer data of intracellular metabolites were used. By applying a multistart strategy, repeated flux estimations were performed with different initial values for all free fluxes.
The measured mass isotopomers of TCA cycle intermediates could be explained only by increasing the degree of freedom in the model, such as using an additional influx of unlabeled material into acetyl-CoA. On the one hand, this clearly supports the hypothesis of the isotopic nonstationarity in the TCA cycle. On the other hand, the classical
13C MFA is restricted to isotopic stationary states, and a sufficient description of these metabolites can be achieved only by applying isotopic nonstationary modeling (
25), which was not the intention of this study.
Hence, the network model for flux quantification was reduced to the reactions of the EMP and PPP only. It seems to be valid to use a model without regarding TCA intermediates, as during the labeling experiment glucose was the only substrate and no gluconeogenesis is expected under the conditions tested. Running the optimization with the focused network, globally optimal solutions were found in each case, leading to good and reproducible agreements of measurements and model predictions (
Table 1; also see Table S4 in the supplemental material).
Figure 3 shows the resulting flux maps for the exponential growth phase of the
C. glutamicum wild type and the product formation phase without growth for the PDHC-deficient strains. Absolute flux values and corresponding standard deviations are given in
Table 2 . Only 20% ± 5% of glucose uptake is transferred to
l-valine in the PDHC-deficient strain without the overexpression of the genes encoding the
l-valine pathway (
Fig. 3b). By-products such as
l-alanine or ketoisovalerate were formed from the remaining carbon, but a significant efflux into the TCA cycle was estimated as well, which is in accordance with the measured entrance of labeling material into TCA cycle intermediates (see Fig. S2 in the supplemental material).
l-Valine formation increased to 56% ± 13% and 79% ± 20% of glucose uptake in the presence of the plasmid pJC4
ilvBNCE (
Fig. 3c and d). The additional expression of the
E. coli transhydrogenase
pntAB genes even resulted in a carbon flux of 92% ± 23% toward
l-valine (
Fig. 3e), which exceeded the theoretical maximum yield for the
C. glutamicum wild type under nongrowing conditions. Clearly, the estimation of the theoretical maximum yield depends on the network structure, and hence the directly comparable upper limit for the strain possessing transhydrogenase activity is 1 mol
l-valine per mol glucose (
1).
In this study, the carbon flux along the PPP was of special interest, since usually significant amounts of the cofactor NADPH are generated in this pathway, which are needed for
l-valine synthesis (
Fig. 1). Whereas 69% ± 14% of the glucose uptake was directed through the PPP in the wild type, the split ratio gradually increased after PDHC inactivation to 78% ± 18% and further increased to 100% ± 21% and 113% ± 22% in strains with the plasmid-encoded enhancement of
l-valine biosynthesis. The additional overexpression of genes encoding the transhydrogenase led to a reduced ratio of 57% ± 6% toward PPP, which is even lower than the wild-type value. Comparing the demand of NADPH for
l-valine synthesis with the supply via the PPP, a good correspondence is found, except for the transhydrogenase strain (
Fig. 3f). Without transhydrogenase, the flux through NADPH-forming reactions was always found to be higher than the fluxes accompanied with NADPH consumption for
l-valine production.
DISCUSSION
The calculation of intracellular reaction rates presented here is based on the classical
13C MFA approach that strictly relies on the assumption of isotopic stationarity (
25). As already shown in former experiments following the labeling of transients in a
C. glutamicum l-lysine producer and
E. coli wild type (
25,
26), isotopic stationarity is rapidly achieved (i.e., within a few minutes) for intermediates of the EMP and PPP. In contrast, the time constants for TCA cycle intermediates are much higher, leading to significantly delays in labeling dynamics; isotopic stationary states are not reached until 1 h of labeling. The experimental conditions chosen here even enforce this effect, since glucose uptake during the
l-valine production phase in the PDHC-deficient strains is clearly reduced compared to the exponential growth of the wild type (
Table 1). Furthermore, PDHC inactivation interrupts the most important connection between glycolysis and the TCA cycle. Thus, isotopic stationarity cannot be achieved in PDHC-deficient strains in the phase of product formation during a reasonable experimental labeling duration. Besides anaplerotic reactions, no flux from pyruvate into the TCA cycle is possible at all after the deletion of both
aceE and
pqo. Hence, we considered only the intermediates of EMP, PPP, and
l-valine biosynthesis for calculating the
in vivo fluxes in the
C. glutamicum strains under investigation.
The consistency of this approach also is shown in the resulting flux distributions (
Fig. 3). Besides the wild type, only the strain
C. glutamicum Δ
aceE shows a significant efflux into the TCA cycle via anaplerosis and the pyruvate-quinone oxidoreductase reaction (encoded by
pqo). This flux is strongly reduced after the overexpression of the
l-valine pathway genes and is statistically negligible after
pqo deletion.
The formation of amino acids is dependent on cofactor availability; in particular, the synthesis of 1 mol
l-valine in
C. glutamicum consumes 2 mol NADPH. Three sources of NADPH are known in
C. glutamicum. It can be formed by isocitrate dehydrogenase within the TCA cycle (
11). Clearly, this is disadvantageous for
l-valine formation, since the pyruvate pool should be redirected mainly toward
l-valine rather than into the TCA cycle. Alternatively, the malic enzyme can form NADPH within a reaction cycle, including pyruvate carboxylase and malate dehydrogenase (
13). The third and most relevant source is the PPP (
21), where NADPH is formed by the reactions of glucose-6-phosphate dehydrogenase and 6-phosphogluconate dehydrogenase.
Compared to that of
l-valine, the formation of
l-lysine with the consumption of 4 mol NADPH is even more demanding (
15). Several
l-lysine-producing
C. glutamicum strains have been analyzed by
13C MFA, resulting in split ratios between 60 and 70% PPP (
16,
20). Compared to the results shown here, the split ratio of the
l-lysine producers are significantly lower. However, in a former study a flux ratio of 66% PPP during
l-lysine production was found, but they also found a reduced split ratio of 36% for the wild type and just 25% for the PPP under
l-glutamate-forming conditions (
22). Certainly a direct comparison to our results is difficult, since all of these
13C MFA studies were conducted in either shake flasks or chemostat experiments.
A split ratio of 60% during exponential growth was determined for a pantothenate-overproducing
C. glutamicum strain cultivated in a 2-liter bioreactor under fed-batch conditions applying pure stoichiometric flux analysis (
7). The ratio increased to 75% during pantothenate production, which also can be explained by the NADPH-supplying function of the PPP as described here. Pantothenate synthesis branches off the
l-valine pathway at the common precursor ketoisovalerate and requires 2 mol NADPH.
The EMP/PPP split ratios found in this study are, in their entirety, comparatively high, which might be due to the bioreactor cultivation and in particular the applied fed-batch approach. However, the tendencies found are substantiated by the mentioned former studies, and the estimated fluxes are statistically significant (
Table 2). While the wild type showed a split ratio of 69% between the EMP and PPP without any by-product excretion, the PPP flux increased to 78% in the strain
C. glutamicum Δ
aceE. In addition to
l-valine, this strain excreted
l-alanine and ketoisovalerate (
Fig. 2), the formation of which is also NADPH dependent (1 mol NADPH per mol for each). The PPP flux further increased to 100% in the strain
C. glutamicum Δ
aceE(pJC4
ilvBNCE) and showed a maximum of 113% along the strain series in
C. glutamicum Δ
aceE Δ
pqo(pJC4
ilvBNCE). It can be concluded that this is caused mainly by the increasing formation of
l-valine. Generally speaking, the PPP flux increased when an additional NADPH sink was expressed.
The situation was different for the strain
C. glutamicum Δ
aceE Δ
pqo(pJC4
ilvBNCE)(pBB1
pntAB). The additional expression of the
E. coli pntAB genes led to transhydrogenase activity in
C. glutamicum. The enzyme reversibly catalyzes the reduction of NADP with NADH (
14). NADH is formed within the EMP via the glyceraldehyde 3-phosphate dehydrogenase reaction (
Fig. 1). Since the analyzed cells were in the production phase under nongrowing conditions, the only NADH sinks are certain requirements for maintenance metabolism. Therefore, it can be assumed that a surplus of NADH led to a shift of the reaction equilibrium of the transhydrogenase toward NADPH formation. Consequently, NADPH formation by PPP was less relevant to meet the NADPH demand of
l-valine formation, and the flux ratio was shifted back toward the EMP.
Alternatively, the inactivation of phosphoglucoisomerase (
Fig. 3) has been discussed (
5).
l-Valine formation was significantly increased in PGI-deficient strains, but complex medium compounds had to be supplemented, and reduced growth and production rates were observed (
1). Most likely, these cells produce too much NADPH due to a strongly enhanced flux via the PPP and are impaired by enforced NADPH regeneration under nongrowing conditions.
In contrast, the strain C. glutamicum ΔaceE Δpqo (pJC4ilvBNCE)(pBB1pntAB) showed a comparatively high l-valine formation rate and only minor differences in growth compared to those of the other PDHC-deficient strains. The slightly reduced growth and thus a delayed start of product formation may at least partly be explained by the metabolic burden of the second plasmid. The high l-valine yield can be explained by its increased capability to serve the high NADPH demand, since the strain is (in)directly able to use both cofactors for l-valine formation, NADH formed in glycolysis and NADPH formed in the PPP. Hence, it can be concluded that the transhydrogenase activity leads to more flexibility in adapting the EMP/PPP split ratio to the demand of NADPH for growth, maintenance, and l-valine production. At the same time, NADPH formation is decoupled from carbon dioxide formation within the PPP, which significantly improves the l-valine yield.
Finally, our results underline the high importance of cofactor supply for l-valine formation. NADPH supply can be most sufficiently ensured by the expression of the transhydrogenase genes pntAB. Moreover, the flux ratios determined by 13C MFA showed that the split ratio between EMP and PPP is strongly influenced by the NADPH demand in the investigated l-valine producer strains.